| Performance Type | Technical Parameters and Performance | Application Value |
|---|
| Axial Force Transmission | Can withstand axial thrust generated by 0.6-4.0MPa medium pressure (e.g., DN300 pipeline under 1.6MPa exerts ~113kN thrust), directly conducted to fixed supports via force transfer screws. | Prevents interface pull-off caused by internal pressure or water hammer (e.g., protects valve-pipe connections during pump start/stop). |
| Displacement Compensation | Axial displacement ≤10mm, radial ≤5mm, angular ≤1°, only compensating for minor installation deviations or vibration displacement. | Suitable for scenarios requiring force transmission but low displacement (e.g., fine adjustment of rigid pipelines). |
| Sealing Reliability | Sealed with rubber O-rings, PTFE gaskets, or metal wound gaskets, with leakage rate ≤0.01L/min (DN100) under normal temperature/pressure; high-pressure (2.5MPa) requires reinforced sealing. | Ensures zero leakage for water supply, thermal, and gas media, complying with GB/T 12465-2017 sealing standards. |
| Pressure & Temperature Resistance | Working pressure 0.6-4.0MPa; ordinary rubber seals for -20℃~120℃, FKM for -40℃~200℃; metal components (Q235B/304) with compressive strength ≥300MPa. | Adapts to medium/high-pressure pipeline systems (e.g., industrial circulating water, steam pipes) and various temperature environments. |
Through-Type Force Transfer Screw Design
- Structure: Flanges at both ends are rigidly connected by 4-12 force transfer screws (M16-M30), typically made of 4.8-grade carbon steel or 304 stainless steel.
- Advantage: Axial force is directly transmitted via screws, preventing tensile stress on pipeline interfaces (e.g., water hammer force during pump start is conducted to concrete supports through screws).
Loose Sleeve Flange Connection
- Feature: Flanges can slightly rotate relative to the short pipe, allowing pipeline axis deviation ≤1°, reducing installation alignment difficulty.
- Scenario: Suits construction sites with minor pipeline axis deviations (e.g., ±3mm), minimizing installation stress.
Diversified Sealing Surface Design
- Flat Sealing: For non-corrosive media like water/air, with sealing surface roughness Ra≤12.5μm;
- Tongue-Groove Sealing: For flammable/explosive media (e.g., gas), preventing gasket extrusion and enhancing sealing reliability by 30%.
Vibration & Fatigue Resistance
- Screws use lock nuts (double nuts or lock washers), with <5% loosening probability under ≤50Hz vibration (e.g., fan pipes).
- Metal components undergo annealing, with fatigue strength ≥150MPa, enduring over 100,000 cycles of alternating loads (e.g., pump start/stop cycles).
| Component | Common Materials | Performance Advantages |
|---|
| Flange/Short Pipe | Q235B, 20# steel, 304/316L stainless steel | Carbon steel offers low cost (1/3 of stainless steel); stainless steel suits seawater/acid-base media (salt spray test ≥1000h). |
| Force Transfer Screws | 45# steel (galvanized surface), 316L stainless steel | Galvanized screws resist atmospheric corrosion (zinc layer ≥8μm); stainless steel suits humid environments (e.g., wastewater plants). |
| Seals | NBR (oil-resistant), EPDM (acid/alkali-resistant), PTFE (heat-resistant up to 260℃) | Medium-specific: NBR for hydraulic oil, EPDM for sewage, PTFE for steam (≤200℃). |
| Anti-Corrosion Treatment | Carbon steel components coated with epoxy zinc-rich primer (dry film ≥80μm) + polyurethane topcoat (≥150μm), total thickness ≥230μm. | Outdoor service life ≥10 years (salt spray test ≥5000h without corrosion), suitable for marine or industrial atmospheres. |
Pump Inlet/Outlet Connections
- Feature: Transmits axial thrust during pump start/stop (e.g., 15kW pump generates ~30kN starting thrust), preventing flange leakage from repeated stress.
- Case: Fire pump connections in high-rise buildings require C2F-type force transfer joints (GB/T 12465 standard).
Valve-Pipe Connections
- Advantage: Torque from valve opening/closing is conducted to supports via force transfer joints, protecting valve sealing surfaces (e.g., DN200 butterfly valve has ~120N·m switching torque).
- Scenario: Regulating valves in waterworks, preventing valve stem deformation from long-term stress.
Segmented Fixing for Long-Distance Pipelines
- Function: Installed between fixed supports to disperse internal pressure thrust (e.g., DN500 pipeline at 1.0MPa exerts ~196kN thrust, requiring 3-5 force transfer joints for distribution).
- Note: Must be used with guide supports to ensure linear axial force transmission.
Vibrating Equipment Interfaces
- Characteristic: Absorbs low-frequency vibrations (amplitude ≤0.5mm) from compressors/fans, reducing impact on pipeline interfaces (e.g., fan outlet vibration frequency 20-30Hz).

| Comparison Type | Force Transfer Joint | 普通伸缩接头 (Expansion Joint) | 金属波纹管 (Metal Bellows) |
|---|
| Axial Force Transmission | ✅ Specialized design for direct force transfer | ❌ Only compensates displacement, no force transfer | ❌ Weak pressure resistance, easily damaged by thrust |
| Displacement Compensation | Small (≤10mm) | Medium (50-100mm) | Large (100-300mm) |
| Cost Advantage | Medium (DN100 ~200-500 CNY) | Low (DN100 ~100-300 CNY) | High (DN100 ~800-1500 CNY) |
| Suitable Working Conditions | Medium/high pressure, rigid systems requiring force transfer | Large temperature difference (e.g., thermal pipelines) | High temperature, high displacement, or corrosive media |
Parameter Calculation
- Axial thrust F = medium pressure P × pipeline inner cross-sectional area A (e.g., DN200 at 1.6MPa: F=1.6×3.14×0.1²≈50kN, requiring 4 M20 screws).
- Seal temperature must match the medium (e.g., 180℃ steam needs FKM; ordinary NBR ages and leaks at high temperatures).
Installation Key Points
- Force transfer screws should be tightened diagonally and uniformly (torque reference: M20 screw ~70-90N·m) to prevent flange skew and sealing failure;
- Fixed supports must be set at both ends of the pipeline system, with compressive strength ≥1.5× axial thrust (safety factor).
Maintenance Features
- Check screw tightness every six months (monthly for vibrating conditions), retighten promptly if loose;
- In corrosive environments, inspect anti-corrosion coating integrity annually (repair damaged areas with epoxy paint).
Conclusion: Force transfer joints excel in 'efficient force transmission + reliable sealing,' safely redirecting pipeline axial forces through rigid screw structures while meeting medium/high-pressure connection needs. Their performance makes them indispensable for mechanical transmission in pumps, valves, and long-distance pipelines. Selection should integrate medium pressure, temperature, installation space, and force analysis.