- Steam Pipeline Networks
- Used in power plant main steam pipelines (200–540°C), reheater pipelines, and industrial boiler steam outlets to compensate for thermal expansion (axial displacement ≤300mm, lateral displacement ≤150mm).
- Example: 600MW thermal power units require rectangular compensators with dimensions up to 4000×2000mm to handle large-diameter steam duct expansion.
- Hot Air and Flue Gas Systems
- Applied in boiler combustion air ducts (300–900°C), waste incineration flue gas pipelines, and steel mill reheating furnace flues, resisting high-temperature oxidation and thermal shock.
- High-Temperature Process Pipelines
- Installed in catalytic cracking units (500–750°C), reforming furnaces, and ethylene cracking furnaces to compensate for thermal deformation of rectangular process ducts.
- Corrosion-resistant types (e.g., Hastelloy C-276 linings) are used in sulfuric acid, nitric acid, or chloride media systems.
- Exhaust Gas Treatment Facilities
- Used in desulfurization and denitrification (FGD) systems of chemical plants, with fluororubber seals and glass fiber linings to resist 120–200°C wet flue gas corrosion.
- Waste Incineration Plants
- Installed in flue gas ducts (800–1100°C) between incinerators and air preheaters, with multi-layer stainless steel (310S) bellows and ceramic fiber linings to withstand high-temperature particle erosion.
- Dust Collection and Ventilation Systems
- Applied in baghouse dust collector inlet/outlet ducts (150–300°C) and cement kiln exhaust pipes, with wear-resistant linings (e.g., alumina ceramics) for abrasive dust environments.
- Large-Scale Ventilation Systems
- Used in rectangular air ducts of airports, stadiums, and underground garages (temperature ≤80°C), with lightweight EPDM rubber bellows for noise reduction and vibration absorption.
- District Heating Networks
- Installed in pre-insulated rectangular steam pipes (150–250°C) of urban heating projects, often combined with guide supports to ensure axial compensation.
- Iron and Steel Manufacturing
- Applied in hot blast stove gas pipelines (300–600°C), continuous casting machine cooling water ducts, and sintering machine flue systems, with heat-resistant alloy (Inconel 600) bellows for long-term high-temperature operation.
- Mineral Processing Facilities
- Used in rectangular ducts of ore drying kilns (200–450°C) and pulverized coal transportation systems, requiring anti-static designs and explosion-proof structures.
- Aerospace Ground Support
- Used in rectangular exhaust ducts of rocket engine test stands (1500–2000°C), with tungsten-alloy reinforced bellows and water-cooling jackets for extreme temperature resistance.
- Nuclear Power Plants
- Installed in safety-related ventilation ducts (Class 1E) of nuclear power stations, with seismic-resistant designs and radiation-resistant 316L stainless steel materials, meeting ASME Section III standards.
| Application Field | Temperature Range | Pressure Range | Main Standards |
|---|
| Power plant steam systems | ≤540°C | ≤4.0MPa | ASME B31.1, GB/T 12777 |
| Petrochemical high-temperature | ≤800°C | ≤2.5MPa | API 6A, GB 50316 |
| Environmental protection | ≤1200°C | ≤0.1MPa | EN 13480, CJ/T 3016 |
| Building HVAC | ≤120°C | -30kPa~+10kPa | SMACNA, GB 50738 |
- Dimension Matching: Calculate the required length based on the rectangular duct size (width × height) and compensate for thermal expansion using the formula ΔL = α×L×ΔT (α: thermal expansion coefficient).
- Medium Compatibility: Choose materials (stainless steel, nickel alloys, or coated fabrics) based on corrosion, abrasion, or toxicity of the medium.
- Installation Space: For limited spaces, use hinged or gimbal-type rectangular compensators to achieve lateral/angular compensation.
Rectangular bellows expansion joints excel in handling large cross-sectional duct expansion, combining thermal compensation with structural stability in diverse industrial scenarios. Customized designs (e.g., multi-layer structures, anti-wear linings) are essential for specialized applications.